B2B Custom Plush Manufacturing in the USA
When Your Brand
Needs to Be
Impossible to Ignore
From a pair of 22-foot custom mascots at a Wall Street IPO to a 13-foot character build for a sold-out NYC pop-up museum — Big Plush manufactures custom giant plush at a scale and quality no one else in America can match.
Delivered in 7 weeks from first call
Find Your Vertical
Big Plush serves a wide range of business buyers. Select the category that best describes your project and we'll speak directly to your needs.
What We Build
From 12-inch character builds to 22-foot brand mascots — and every size in between. With customization options no other American manufacturer can match.
Work That Stops Traffic
From 22-foot mascots at a Wall Street IPO to film sets, Super Bowl commercials, and sold-out NYC museum installations.
Watch What We Built
Real footage from the most ambitious custom plush projects ever manufactured in America — including a Honda Super Bowl commercial appearance.
Inside the build — manufacturing the 22-ft Ruckus Black Lab mascot
10 people needed — loading the mascots for delivery to New York City
The Hugsy build — reverse-engineering from 14 inches to 13 feet
2012 Honda Super Bowl commercial — Big Plush giant panda starring alongside Matthew Broderick
From Concept to Completed
Two Ways to Build With Us
We're transparent about how we manufacture. Two distinct production paths — matched honestly to your project's budget, timeline, and labeling requirements.
- ✓ American fabric, thread, stuffing, eyes, and all accessories
- ✓ Authentic "Made in USA" hangtag — FTC compliant
- ✓ Required for government, patriotic, and institutional buyers
- ✓ Authors and IP holders who need domestic manufacturing on the label
- ✓ Costs decreasing significantly — now 25% of production and growing fast
- ✓ American stuffing, thread, accessories, and all finishing work
- ✓ Honest, transparent labeling — combination domestic and international
- ✓ Most cost-effective path — makes smaller runs financially viable
- ✓ Same Big Plush quality standards and South Carolina craftsmanship
- ✓ Currently represents approximately 75% of our B2B production volume
A note on pricing and IP: Every project requires custom design and pattern work regardless of quantity. Final pricing depends on size, complexity, quantity, and manufacturing path. We quote honestly and respond quickly — no surprises. Please note: we cannot manufacture officially licensed characters (Disney, Marvel, etc.) without documented rights from the IP holder. Original characters, brand mascots, and proprietary IP you own are always welcome.
This is a Real Manufacturing Operation
Hand-drawn patterns. Cardboard templates. Industrial sewing equipment. American craftspeople who build what no one else in America will attempt.
Production floor
Fabric inventory
Hand sewing
Hand cutting
Pattern layout
Design schematics
Pattern engineering
Scale proof
What the Industry Says
"Big Plush is one of the last remaining plush toy manufacturers in the United States. The company has a large line of animals that are entirely made in the U.S. with American-sourced materials... We have done 22-foot-long Black Labrador dogs for a commercial display, but we also sell 9-foot teddy bears all the time."
— Alliance for American Manufacturing, November 2025 · Read the full article →
Tell Us About
Your Project
Every project we take on is unique. Fill out this form and a member of our team will personally respond — typically within one business day — to discuss your vision, timeline, and the right manufacturing path for your needs.
Our team responds personally within one business day — no automated sequences, no sales pipeline pressure.
Your information is never shared or sold. All project details are kept strictly confidential.
